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Tata Innoverse : All Challenges
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Preventing Elephant Electrocution from Overhead Power Lines
Rewards proportional to your differentiated solution! More than one solution is expected to exist. Solution may be implemented without customization.

Preventing elephant electrocution by enabling wildlife-safe electrical distribution in forest regions through scalable, infrastructure-based solutions—such as intelligent monitoring, early detection, adaptive insulation, and automated safeguards—designed to operate reliably across remote and challenging environments without direct interaction with wildlife.

Early prediction of fire risk in EV lithium-ion batteries
Rewards proportional to your differentiated solution! More than one solution is expected to exist. Solution may be implemented without customization.

Sealed lithium-ion battery packs/cells based on LFP chemistry and prismatic cell format are stored at approximately 40% state of charge in a warehouse environment.We are seeking solutions that can provide early warning of thermal instability or potential fire risk in sealed lithium-ion batteries during warehouse storage and during transportation from supplier to factory.

Slag Pot Crack Detection
Rewards proportional to your differentiated solution! More than one solution is expected to exist. Solution may be implemented without customization.

Slag pots used in blast furnace operations are prone to crack formation due to extreme temperatures, thermal cycling, and mechanical stresses. Current manual inspection methods are subjective and may miss critical defects. The challenge is to develop an automated, non-contact solution to accurately detect, classify, and report cracks on slag pots in a high-temperature steel plant environment, enabling safer and more reliable operations.

Automated Scotching System for Torpedo Ladles
Rewards proportional to your differentiated solution! More than one solution is expected to exist. Solution may be implemented without customization.

Torpedo ladles used for hot metal transportation are currently secured using manually placed wooden scotch blocks, exposing operators to significant safety risks from moving equipment, high temperatures, and pinch points. The plant operates 51 torpedo ladles of varying sizes, with scotching requirements differing based on wheel position and track gradient.The challenge is to develop an automated, remotely operated scotching system integrated onto the torpedo ladle itself, capable of deploying and retracting scotch blocks without manual intervention. The solution must be self-powered, operate reliably in harsh steel plant conditions (up to ~250°C), withstand heat, dust, and sparks, be fail-safe during emergencies, and either use existing wooden scotch blocks or a suitable alternative material with equal or better performance. Modifications to existing equipment or infrastructure may be considered.

Automation of Hot Metal Sampling in Blast Furnace Runner
Rewards proportional to your differentiated solution! More than one solution is expected to exist. Solution may be implemented without customization.

Hot metal samples are manually collected from blast furnace runners three times per cast, exposing operators to molten metal, extreme heat, fumes, glare, and splash hazards. We seek autonomous or remote-operated solutions that can safely and reliably collect representative samples with equal or better consistency while operating in harsh runner conditions and eliminating human exposure.

EMS structural health monitoring
Rewards proportional to your differentiated solution! More than one solution is expected to exist. Solution may be implemented without customization.

We are seeking an automated structural health monitoring solution that can continuously assess the condition of the overhead EMS track system, identify early signs of failure, and provide timely maintenance insights.

Automation of Roller Brake Test (RBT) in Commercial Vehicles
Rewards proportional to the value add! Few solutions could be available! Efforts might be needed to customize the solution.

We are seeking solutions to automate the Roller Brake Test (RBT) process for manual-transmission commercial vehicles by eliminating driver-dependent operations, including clutch, accelerator, brake, steering, engine control, and gear shifting, enabling a safe, consistent, and fully automated testing process.

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