Real-time torque measurement and management of defective and reworked engines
In the J-hook of the continuous moving assembly line, operation miss identification, torque data is expected to be captured at each particular assembly stations.
attractive
Reward money is paid in exchange of legally acquiring the solution, implementing it to solve the problem and meeting the success criteria. Milestones for paying the reward money would depend upon the complexity of challenge and maturity of the proposed solution, which would be discussed with the solver as soon as the proposed solution is selected by us.
13 May 2025
Challenge details:
At our plant, a continuous engine assembly line (with 40 assembly stations) handles various engine models, each undergoing multiple operations at designated stations. The inspection of the engines is deferred until all assembly steps are completed and rework is planned for the engines which have discrepancies.
It is expected that the missing or incomplete operations should be detected instantaneously, and an alert is issued to the operator so the same can be completed. In case of fastening (nut cranking) operations, it is necessary to record the torque values and link to respective engines for a later retrieval of these for tracking. This ensures precision in fastener application, critical for engine reliability and performance.
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Rewards proportional to your differentiated solution! More than one solution is expected to exist. Solution may be implemented without customization.
We are seeking a non‑invasive, above‑ground solution to identify underground cable joints and accurately distinguish the correct live cable among closely spaced cables, without excavation or offline signal injection, to support safe and efficient excavation planning.
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Rewards proportional to your differentiated solution! More than one solution is expected to exist. Solution may be implemented without customization.
We are seeking a solution for reliable monitoring of electrical systems and field operations in low or no network environments, enabling secure offline operation, safety‑critical workflows, and seamless data synchronization once connectivity is available.
Eliminating LPG flame curtains in Annealing furnaces
Rewards proportional to your differentiated solution! More than one solution is expected to exist. Solution may be implemented without customization.
Gold jewellery annealing is performed in a furnace with a 75% hydrogen and 25% nitrogen atmosphere, where LPG flame curtains are used at the entry to prevent oxygen ingress during loading and unloading. There is a need to eliminate the use of flame curtains without compromising product quality, process stability, or safety. The solution must prevent oxidation, integrate with the existing setup, and enable safe, continuous operation within current spatial and retrofit constraints.
Preventing Elephant Electrocution from Overhead Power Lines
Rewards proportional to your differentiated solution! More than one solution is expected to exist. Solution may be implemented without customization.
Preventing elephant electrocution by enabling wildlife-safe electrical distribution in forest regions through scalable, infrastructure-based solutions—such as intelligent monitoring, early detection, adaptive insulation, and automated safeguards—designed to operate reliably across remote and challenging environments without direct interaction with wildlife.
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